Top 50 Companies in Polyurethane Elastic Nonwoven Market: Key Insights and Innovations

RELEASE DATE: Sep 2025 Author: Spherical Insights
According to a research report published by Spherical Insights & Consulting, The Global Polyurethane Elastic Nonwoven Market Size is projected To Grow from USD 1.45 Billion in 2024 to USD 3.46 Billion by 2035, at a CAGR of 8.23% during the forecast period 2025–2035.

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Description

According to a research report published by Spherical Insights & Consulting, The Global Polyurethane Elastic Nonwoven Market Size is projected To Grow from USD 1.45 Billion in 2024 to USD 3.46 Billion by 2035, at a CAGR of 8.23% during the forecast period 2025–2035. The creation of recyclable and biodegradable polyurethane nonwoven textiles, among other improvements in production techniques, is propelling market expansion. These developments are in line with the growing need for eco-friendly materials in a variety of sectors.

 

 

Introduction

The Market Size for Polyurethane Elastic Nonwovens is a New Market Size niche within the larger nonwoven fabric sector, distinguished by its unique qualities, including elasticity, moisture resistance, and durability. Polyurethane, a multipurpose polymer that improves the functionality of nonwoven textiles, is the main ingredient in these materials. Increased demand from various industries, including healthcare, automotive, and personal care, is driving this rise, underscoring the importance of polyurethane elastic nonwoven textiles in meeting contemporary consumer demands. The sustainability process, which highlights the necessity for environmentally friendly resources, is a critical component of this business. Manufacturers are being pushed to implement sustainable production methods by growing environmental legislation and concerns. To reduce trash, businesses are looking into recycling procedures and biodegradable substitutes. In addition to being a consumer demand, companies seeking to improve their brand image and comply with regulations must make the shift to sustainability.

 

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The insights presented in this blog are derived from comprehensive market research conducted by Spherical Insights LLP, a trusted advisory partner to leading global enterprises. Backed by in-depth data analysis, expert forecasting, and industry-specific intelligence, our reports empower decision-makers to identify strategic growth opportunities in fast-evolving sectors. Clients seeking detailed market segmentation, competitive landscapes, regional outlooks, and future investment trends will find immense value in the full report. By leveraging our research, businesses can make informed decisions, gain a competitive edge, and stay ahead in the transition toward sustainable and profitable solutions.

 

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Polyurethane elastic nonwoven Market Size & Statistics

  • The Market Size for Polyurethane Elastic Nonwoven Was Estimated to be worth USD 1.45 Billion in 2024.
  • The Market is Going to Expand at a CAGR of 8.23% between 2025 and 2035.
  • The Global Polyurethane Elastic Nonwoven Market Size is anticipated to reach USD 3.46 Billion by 2035.
  • North America is expected to generate the highest demand during the forecast period in the Polyurethane Elastic Nonwoven Market.
  • Asia-Pacific is expected to grow the fastest during the forecast period in the Polyurethane Elastic Nonwoven Market.

 

Regional growth and demand

                                    

Asia-Pacific is expected to grow the fastest during the forecast period in the polyurethane elastic nonwoven market. The fast industrialization, rising healthcare costs, and expanding populations of nations like China, Japan, and India have propelled the Asia Pacific region to a substantial market share in the global polyurethane elastic nonwoven market. Major consumers of nonwoven materials, the expanding healthcare and automotive sectors, are largely responsible for the region's growth. A favorable environment for market expansion is anticipated to be created by the government's supportive policies and investments in infrastructure development.

 

North America is expected to generate the highest demand during the forecast period in the polyurethane elastic nonwoven market. With its well-established healthcare and automotive sectors, North America is another important area in the market for polyurethane elastic nonwoven. The market in this area is expanding due to the growing need for high-performance materials in these sectors. The market is anticipated to rise as a result of ongoing developments in nonwoven technology and the creation of new applications.

 

Top 5 trends in the Polyurethane Elastic Nonwoven Market

  1. Growth in healthcare and hygiene applications
  2. Sustainability and eco-friendly innovations
  3. Advancements in manufacturing technology
  4. Rising demand in automotive and industrial sectors
  5. Expanding adoption in emerging markets

 

1. Growth in healthcare and hygiene applications

Polyurethane elastic nonwovens are increasingly used in healthcare products like surgical gowns, wound dressings, diapers, and hygiene items due to barrier properties, comfort, and breathability. The COVID-19 pandemic and heightened infection control awareness have further boosted demand, making these materials essential in personal protective equipment and medical disposables.

 

2. Sustainability and eco-friendly innovations

There is a growing industry focus on developing recyclable and biodegradable polyurethane nonwovens to meet stricter environmental regulations and consumer preferences. Sustainable practices in raw material sourcing and manufacturing are helping companies enhance brand reputation and market share while reducing environmental impact.

 

3. Advancements in manufacturing technology

Innovations such as automation, digital printing, and melt-blown spinning have improved the elasticity, lightweight nature, and versatility of polyurethane nonwovens. These advancements enable the material to meet specific industrial needs, resulting in better performance in filtration, wound care, and technical textile applications.

 

4. Rising demand in automotive and industrial sectors

The automotive sector uses polyurethane elastic nonwovens for lightweight seat covers, sound insulation, and interiors to reduce vehicle weight and boost efficiency. Growing demand from sectors requiring durable, flexible, and high-performance materials is fueling market growth, especially as electric vehicles gain traction.

 

5. Expanding adoption in emerging markets

Rapid industrialization, increasing healthcare needs, and rising incomes across Asia-Pacific and other developing regions drive market expansion. Government investments in infrastructure, healthcare, and local manufacturing capacity further propel demand for polyurethane elastic nonwovens in these high-growth areas

 

Empower your strategic planning:

Stay informed with the latest industry insights and market trends to identify new opportunities and drive growth in the polyurethane elastic nonwoven market. To explore more in-depth trends, insights, and forecasts, please refer to our detailed report.

 

Top 25 Companies Leading the Polyurethane Elastic Nonwoven Market

  1. Toray Industries, Inc.
  2. Mitsui Chemicals, Inc.
  3. Fitesa S.A.
  4. Covestro AG
  5. Freudenberg Performance Materials
  6. Berry Global Inc.
  7. DuPont
  8. Kimberly-Clark Corporation
  9. Glatfelter Corporation
  10. Ahlstrom-Munksjö Oyj
  11. Johns Manville Corporation
  12. Asahi Kasei Corporation
  13. Kraton Corporation
  14. PFNonwovens Czech SRO
  15. Suominen Corporation
  16. Cygnus Group
  17. Paramount Tech Fab Industries
  18. TWE Group
  19. Alkegen
  20. Zhejiang Kingsafe Group
  21. Autotech Nonwovens Pvt. Ltd.
  22. Eximius Incorporation
  23. ANFA Nonwovens
  24. Jinsheng Huihuang Group
  25. Unitika Ltd.

 

1. Toray Industries, Inc. – Tokyo, Japan

Toray Industries is a world leader in polyurethane elastic nonwoven materials, leveraging deep expertise in polymer chemistry and fiber technology. Headquartered in Tokyo, Toray develops advanced nonwoven fabrics for hygiene, medical, automotive, and filtration use, including elastic nonwovens for specialty applications. Its extensive production facilities across Japan, Korea, China, Indonesia, and India allow global supply of high-performance nonwovens. Toray’s sustainability initiatives focus on lowering plastics content and expanding eco-friendly product lines. Continuous investments in R&D drive innovation in lightweight, breathable, and stretchable polyurethane nonwovens ideally suited for next-generation personal care and technical textile solutions.

 

2. Mitsui Chemicals, Inc. – Tokyo, Japan

Mitsui Chemicals is a prominent supplier in the polyurethane elastic nonwoven market, offering specialized spunbond, meltblown, and thermal-bond nonwovens for hygiene, medical, and filtration applications. Headquartered in Tokyo, the company operates major plants in Japan and Thailand, delivering commercial and pilot-scale products that emphasize elasticity and comfort. Mitsui Chemicals innovates with its Tafnel and Syntex product lines, which are recognized for soft touch, breathability, and wear resistance. The company’s eco-conscious strategy focuses on reducing chemicals, recycling initiatives, and collaborative ventures to spur high-performance nonwoven development in Asia and global markets.

 

3. Fitesa S.A. – Porto Alegre, Brazil

Fitesa stands out globally as a major producer of polyurethane elastic nonwovens, serving hygiene, healthcare, and industrial customers. With headquarters in Porto Alegre, the company operates 16 manufacturing sites across the Americas, Europe, and Asia, ensuring robust market presence and customer support. Fitesa’s technology portfolio including spunbond, meltblown, carded, and SMS nonwovens delivers materials featuring breathability, stretch, and skin-friendliness. The company invests in sustainable solutions such as bio-based polymers and advanced recycling. Fitesa’s expansive innovation centers develop elastic nonwovens that offer both functional performance and eco-friendly advantages, making the company a preferred partner for global hygiene brands.

 

4. Covestro AG – Leverkusen, Germany

Covestro AG is a key innovator in polyurethane elastic nonwovens, supplying high-tech polymer materials for automotive, construction, electronics, and healthcare industries. Based in Leverkusen, Covestro develops advanced polyurethane resins and films essential for producing elastic nonwoven fabrics with superior durability, flexibility, and lightweight characteristics. The company’s broad product portfolio, comprising performance materials and specialty solutions, addresses varied industry needs for insulation, filtration, and smart textiles. With ongoing emphasis on digitalization and sustainability, Covestro continuously upgrades its production methods and supports customers’ green initiatives, ensuring its polyurethane nonwovens are integral to next-generation functional fabrics.

 

5. Freudenberg Performance Materials – Weinheim, Germany

Freudenberg Performance Materials is a leading global manufacturer of polyurethane elastic nonwovens, providing high-quality technical textiles for automotive, healthcare, construction, and apparel markets. Headquartered in Weinheim, Germany, the company operates on a global scale, developing and supplying a diverse range of elastic and high-performance nonwovens. Freudenberg’s expertise spans spundbound, meltblown, and composite technologies, delivering solutions noted for comfort, stretch, and breathability. Continuous collaboration with international customers drives tailor-made polyurethane nonwoven innovations, while corporate sustainability strategies ensure low environmental impact and long-term market competitiveness.

 

Are you ready to discover more about the polyurethane elastic nonwoven market?

The report provides an in-depth analysis of the leading companies operating in the global polyurethane elastic nonwoven market. It includes a comparative assessment based on their product portfolios, business overviews, geographical footprint, strategic initiatives, market segment share, and SWOT analysis. Each company is profiled using a standardized format that includes:

 

Company Profiles

  1. Toray Industries, Inc.
  • Business Overview
  • Company Snapshot
  • Products Overview
  • Company Market Share Analysis
  • Company Coverage Portfolio
  • Financial Analysis
  • Recent Developments
  • Merger and Acquisitions
  • SWOT Analysis
  1. Mitsui Chemicals, Inc.
  2. Fitesa S.A.
  3. Covestro AG
  4. Freudenberg Performance Materials
  5. Berry Global Inc.
  6. DuPont
  7. Kimberly-Clark Corporation
  8. Glatfelter Corporation
  9. Others.

 

Conclusion

The Polyurethane Elastic Nonwoven Market Size is poised for strong growth, driven by rising demand in healthcare, hygiene, and automotive applications. Advancements in manufacturing and material technology are enhancing product performance, sustainability, and versatility. Regulatory focus on infection control and consumer demand for comfortable, eco-friendly materials are shaping innovation and industry adoption. With rapid industrialization in Asia-Pacific and increased global health awareness, the market is expanding across both developed and emerging regions.

 

About the Spherical Insights & Consulting

 

Spherical Insights & Consulting is a market research and consulting firm which provides actionable market research study, quantitative forecasting and trends analysis provides forward-looking insight especially designed for decision makers and aids ROI.

Which is catering to different industry such as financial sectors, industrial sectors, government organizations, universities, non-profits and corporations. The company's mission is to work with businesses to achieve business objectives and maintain strategic improvements. 

 

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