Top 50 Companies in Aircraft Maintenance, Repair, and Overhaul (MRO) Market: Statistics Report Till 2035
RELEASE DATE: Sep 2025 Author: Spherical InsightsRequest Free Sample Speak to Analyst
Description
According to a research report published by Spherical Insights & Consulting, The Global Aircraft Maintenance, Repair, and Overhaul (MRO) Market Size is projected to Grow from USD 88.85 Billion in 2024 to USD 145.45 Billion by 2035, at a CAGR of 4.58% during the forecast period 2025–2035. Global MRO demand is positively connected with fleet size. As a result, as fleet sizes continue to increase, there will probably be a spike in MRO demand soon. It is anticipated that a steady increase in air travel in developing nations will increase demand for new aircraft in developed nations.
Introduction
Maintenance, repair, and overhaul (MRO) is the process of doing maintenance, repairs, and overhauls on an aircraft's principal components. The aircraft's avionics, landing gears, mechanical actuators, auxiliary power units (APU), and fuel system are all serviced by MRO. The MRO services extend the aircraft's lifespan and increase its airworthiness. The efficiency and dependability of the aircraft are increased by the MRO services for aviation components. These elements are expected to propel the industry and highlight the need for aircraft component MRO services from commercial airlines. Additionally, the market is expected to rise as commercial aviation MRO services advance in developing nations like China and India. Important businesses that offer affordable MRO services include FL Technics, Delta TechOps, KLM Engineering & Maintenance, and Air France Industries. Predictive and preventive maintenance has been more popular recently as a result of the expansion of precise and effective MRO service delivery. Predictive maintenance is condition-based maintenance that reduces the likelihood of a breakdown by monitoring the performance and condition of equipment during routine operations. Preventive maintenance is the practice of carrying out routinely planned maintenance tasks to lessen future unplanned breakdowns.
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Aircraft Maintenance, Repair, and Overhaul (MRO) Market Size & Statistics
- The Market Size for Aircraft Maintenance, Repair, and Overhaul (MRO) Was Estimated to be worth USD 88.85 Billion in 2024.
- The Market Size is Going to Expand at a CAGR of 4.58% between 2025 and 2035.
- The Global Aircraft Maintenance, Repair, and Overhaul (MRO) Market Size is anticipated to reach USD 145.45 Billion by 2035.
- North America is expected to generate the highest demand during the forecast period in the Aircraft Maintenance, Repair, and Overhaul (MRO) Market.
- Asia Pacific is expected to grow the fastest during the forecast period in the Aircraft Maintenance, Repair, and Overhaul (MRO) Market.
Regional growth and demand
Asia Pacific is expected to grow the fastest during the forecast period in the aircraft maintenance, repair, and overhaul (MRO) market. In China, there is a strong push for investment in Maintenance, Repair, and Overhaul (MRO) infrastructure and capabilities due to the country's rising air transport demand. Modernizing current facilities to handle more sophisticated aircraft, such as the newest models from Boeing and Airbus, is imperative as the aviation industry grows quickly. Many Chinese MRO companies are investing in cutting-edge technology including automation, digital tools, and predictive maintenance to improve service efficiency.
North America is expected to generate the highest demand during the forecast period in the aircraft maintenance, repair, and overhaul (MRO) market. U.S. airlines are working for fuel-efficient operations and lower emissions as part of their environmental goals. The demand for MRO services that enable retrofitting and changes to current aircraft in line with environmental aims is driven by this trend. MRO companies must remain current with changing safety and maintenance standards due to the strict regulatory environment in the United States. This increases the need for services that guarantee airplanes adhere to the most recent rules, improving operational dependability and safety.
Top 5 trends in the Aircraft Maintenance, Repair, and Overhaul (MRO) Market
- Digitalization and Predictive Maintenance
- Increased Automation and Use of AI
- Emphasis on Sustainability and Green MRO
- Integration of Additive Manufacturing (3D Printing)
- Sector Consolidation and Strategic Partnerships
1. Digitalization and Predictive Maintenance
The adoption of digital technologies such as real-time analytics, IoT, and digital twins—enables predictive maintenance programs in MRO. This improves planning, prevents unexpected failures, reduces downtime, and optimizes overall fleet performance, making maintenance more efficient and cost-effective.
2. Increased Automation and Use of AI
AI and automation are transforming MRO operations through advanced diagnostics, inventory management, and streamlined workflows. These tools increase accuracy, support faster turnaround times, and help address skilled labor shortages by automating routine and complex tasks.
3. Emphasis on Sustainability and Green MRO
Rising environmental concerns and regulatory mandates drive MRO providers to adopt eco-friendly practices such as waste reduction, use of sustainable materials, and energy-efficient operations. These efforts not only lower environmental impact but also position providers as responsible industry leaders.
4. Integration of Additive Manufacturing (3D Printing)
3D printing is being used to quickly produce customized or hard-to-source parts on demand, reducing lead times and inventory costs. This technology enhances flexibility, enables rapid prototyping, and improves the availability of spare parts for legacy and new aircraft alike.
5. Sector Consolidation and Strategic Partnerships
Mergers, acquisitions, and alliances are increasing in the MRO sector as companies seek to expand capabilities, invest in new technologies, and better manage supply chains. Collaboration supports broader service offerings, improved global reach, and greater resilience amid shifting industry conditions.
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Stay informed with the latest industry insights and market trends to identify new opportunities and drive growth in the aircraft maintenance, repair, and overhaul (MRO) market. To explore more in-depth trends, insights, and forecasts, please refer to our detailed report.
Top 25 Companies Leading the Aircraft Maintenance, Repair, and Overhaul (MRO) Market
- Lufthansa Technik AG
- ST Engineering Aerospace
- AAR Corporation
- Delta TechOps
- HAECO Group (Hong Kong Aircraft Engineering Company Limited)
- Air France Industries KLM Engineering & Maintenance
- SR Technics
- MTU Maintenance
- SIA Engineering Company
- Turkish Technic
- Boeing Global Services
- GE Aviation
- Rolls-Royce plc
- Safran Aircraft Engines
- Iberia Maintenance
- AMECO (Beijing Aircraft Maintenance Engineering Co.)
- KLM UK Engineering
- Etihad Engineering
- TAP Maintenance & Engineering
- ExecuJet MRO Services
- Magnetic MRO
- GAMECO (Guangzhou Aircraft Maintenance Engineering Company)
- Lufthansa Technik Philippines
- Avianca Services
- AeroMexico Servicios
1. Lufthansa Technik AG – Headquarters: Hamburg, Germany
Lufthansa Technik AG is a leader in the global MRO market, delivering comprehensive maintenance, repair, and overhaul services for commercial and VIP aircraft. The company leverages advanced digitalization and predictive maintenance technologies, optimizing fleet reliability and turnaround times for a diverse international clientele. Its in-house digital solutions, such as AVIATAR, use real-time data analytics to facilitate condition-based maintenance and minimize operational disruptions. Lufthansa Technik continuously invests in green MRO practices and 3D printing for rapid part production, reflecting the sector’s emphasis on sustainability and innovation. The company’s global network and integration of new technologies reinforce its role as a premier partner for airlines and manufacturers seeking best-in-class maintenance solutions.
2. ST Engineering Aerospace – Headquarters: Singapore
ST Engineering Aerospace stands as one of the largest, most diversified aircraft MRO providers worldwide. Specializing in both commercial and military segments, the company offers services including airframe maintenance, engine overhaul, and advanced cabin modifications. ST Engineering is at the forefront of MRO digitalization, integrating AI-driven predictive maintenance, automation, and green solutions to enhance efficiency and reduce environmental impact. Its global network of MRO facilities enables rapid, localized service delivery, supporting airline fleets across continents. Continued investment in additive manufacturing and data-driven maintenance ensures ST Engineering Aerospace remains a trusted partner in aviation’s evolving maintenance landscape, aligned with the increasing adoption of cutting-edge MRO technologies.
3. AAR Corporation – Headquarters: Wood Dale, Illinois, USA
AAR Corporation is a prominent independent provider in the aircraft MRO market, known for flexible support solutions spanning airframe repair, parts supply, and component overhaul. Renowned for digital innovations, AAR offers integrated supply chain programs and predictive analytics through cloud-based platforms. These capabilities enable airlines and defense customers to optimize maintenance schedules, reduce costs, and improve aircraft availability. Committed to sustainability, AAR incorporates energy-efficient processes and sustainable materials across its operations. Its strategic partnerships and robust North American footprint strengthen its role in the global MRO ecosystem, delivering cost-effective, technology-enabled maintenance support to commercial and government operators alike.
4. Delta TechOps – Headquarters: Atlanta, Georgia, USA
Delta TechOps, the maintenance division of Delta Air Lines, is a top MRO provider with extensive capability in airframe, engine, component, and line maintenance. Serving both Delta’s own fleet and third-party customers globally, Delta TechOps uses advanced digital tools for real-time monitoring and predictive maintenance, maximizing aircraft uptime and performance. The company invests in automation, green MRO initiatives, and additive manufacturing for rapid repairs and sustainable operations. Known for operational reliability and technical innovation, Delta TechOps remains a competitive force in the MRO market by focusing on efficiency, customer-centric service, and continual workforce development.
5. HAECO Group (Hong Kong Aircraft Engineering Company Limited) – Headquarters: Hong Kong, China
HAECO Group is a global MRO leader offering end-to-end maintenance solutions for aircraft, engines, and components. The company utilizes digital platforms to streamline maintenance planning, digitize records, and enable predictive maintenance across its international network. HAECO emphasizes lean operations, sustainability, and the adoption of next-generation technologies like additive manufacturing and eco-friendly materials. Its strategic geographic base in Hong Kong ensures trusted support for major Asia-Pacific carriers and international clients, underscoring HAECO’s reputation for high-quality, timely, and technology-driven aircraft maintenance and overhaul services.
Are you ready to discover more about the market?
The report provides an in-depth analysis of the leading companies operating in the global aircraft maintenance, repair, and overhaul (MRO) market. It includes a comparative assessment based on their product portfolios, business overviews, geographical footprint, strategic initiatives, market segment share, and SWOT analysis. Each company is profiled using a standardized format that includes:
Company Profiles
- Lufthansa Technik AG
- Business Overview
- Company Snapshot
- Products Overview
- Company Market Share Analysis
- Company Coverage Portfolio
- Financial Analysis
- Recent Developments
- Merger and Acquisitions
- SWOT Analysis
- ST Engineering Aerospace
- AAR Corporation
- Delta TechOps
- HAECO Group (Hong Kong Aircraft Engineering Company Limited)
- Air France Industries KLM Engineering & Maintenance
- SR Technics
- MTU Maintenance
- SIA Engineering Company
- Others.
Conclusion
The Aircraft Maintenance Market Size, repair, and overhaul (MRO) market is expanding rapidly, propelled by the global growth of airline fleets, increasing aircraft utilization, and the necessity to keep operations safe, efficient, and sustainable. Technological advancements such as digitalization, predictive maintenance, additive manufacturing, and automation are transforming traditional MRO processes, enabling faster turnaround and more cost-effective solutions. Major MRO providers are advancing eco-friendly practices in response to regulatory pressures and airline sustainability goals.
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