United States Aluminum Powder Market Size, Share, and COVID-19 Impact Analysis, By Type (Flake Aluminum Powder and Atomized Aluminum Powder), By Application (Aerospace & Defense, Industrial, Electronics & Semiconductors, Automotive, Building & Construction, and Others), and US Aluminum Powder Market Insights, Industry Trend, Forecasts to 2035

USA Aluminum Powder Market Insights Forecasts to 2035

• The US Aluminum Powder Market Size was Estimated at USD 340.80 Million in 2024
• The Market Size is Expected to Grow at a CAGR of around 5.94% from 2025 to 2035
• The USA Aluminum Powder Market Size is Expected to reach USD 642.80 Million by 2035

According to a research report published by Spherical Insights and Consulting, The US Aluminum Powder Market Size is anticipated to reach USD 642.80 Million by 2035, growing at a CAGR of 5.94% from 2025 to 2035. The market growth is driven by the increasing usage of 3D printing and additive manufacturing, renewable energy efforts, urbanization, construction, developments in powder metallurgy, and the increased focus on brand image and marketing.

Market Overview

Aluminum powder, a lightweight, high-performance material utilized in aerospace, automotive, military, coatings, and additive manufacturing because of its high thermal conductivity and corrosion resistance, is the main focus of the US aluminum powder market. Aluminum powder, a finely granular powder formed from aluminum metal, has special qualities that make it useful in a variety of industrial applications. It has strong electrical and thermal conductivity, is silvery-grey, combustible, and is lightweight. It acquires a protective oxide layer when exposed to air, which stops additional oxidation and permits usage in high-temperature applications. The size of the particles is less than 75 microns. Aluminum powder is in high demand because of its lightweight and corrosion-resistant qualities, as well as the expanding industrialization and expansion in the automotive, aerospace, and construction industries. The demand is additionally being driven by the automobile industry's transition to lightweight materials for emissions and fuel efficiency. The need for aluminum powder to make lightweight components is also being fueled by the growth of the aerospace industry, which is being driven by more people traveling by air and more sophisticated aircraft. The utilization of additive manufacturing and 3D printing processes, which employ aluminum powder as a feedstock, is further bolstering market expansion. Another factor driving market growth is the increasing use of aluminum powder in wind turbines and solar panels.

Report Coverage

This research report categorizes the market for the US aluminum powder market based on various segments and regions and forecasts revenue growth and analyzes trends in each submarket. The report analyses the key growth drivers, opportunities, and challenges influencing the US aluminum powder market. Recent market developments and competitive strategies such as expansion, product launch, development, partnership, merger, and acquisition have been included to draw the competitive landscape in the market. The report strategically identifies and profiles the key market players and analyses their core competencies in each sub-segment of the US aluminum powder market.

Driving Factors

Rapid industrialization accelerates the market growth:

The need for aluminum powder, which provides a balance of strength, durability, and weight reduction, is being driven by industrialization. It is extensively utilized for lightweight components in sectors including construction, automotive, and packaging, which helps to lower pollutants and increase fuel efficiency. The ability of aluminum powder to withstand corrosion encourages its use in lightweight building materials, which in turn propels market expansion. Its adaptability, which complies with fuel efficiency and environmental rules, renders it an ideal choice for sectors including packaging, construction, and the automobile industry.

Growing need for aluminum powder in the aerospace and automobile industry:

The automobile sector is exploiting aluminum powder due to sustainability aims and consumer demands for fuel-efficient vehicles. This trend is facilitating the demand for lightweight components, such as engine blocks and body panels, to reduce vehicle weight. Aluminum powder is essential for lightweight batteries and structural components as electric vehicles become more and more popular. Aluminum powder is also used in aircraft manufacture by the aerospace sector, which is renowned for its high requirements for quality and safety. Airframes, engine parts, and structural elements all use this lightweight metal, which helps to cut emissions, lower maintenance costs, and increase fuel efficiency. Aluminum powder's role as a major market driver is cemented by developments in materials science and aerospace engineering, which increase the powder's uses in the aerospace industry.

Restraining Factors

The supply chain interruptions, environmental laws, market competitiveness, technological complexity, fluctuations in raw material prices, cost variations for aluminum ingots, and strict regulations for waste management may hinder the growth of the market.

Market Segmentation

The USA Aluminum Powder Market share is classified into type and application.

• The atomized aluminum powder segment held the largest share in 2024 and is expected to grow at a significant CAGR during the forecast period.

The US aluminum powder market is segmented by type into flake aluminum powder and atomized aluminum powder. Among these, the atomized aluminum powder segment held the largest share in 2024 and is expected to grow at a significant CAGR during the forecast period. The expansion of industrial chemical firms and technological advancements in product manufacturing processes are driving the use of atomized aluminum powder in the US market.

• The industrial segment accounted for the largest share in 2024 and is expected to grow at a significant CAGR during the forecast period.

The US aluminum powder market is segmented by application into aerospace & defense, industrial, electronics & semiconductors, automotive, building & construction, and others. Among these, the industrial segment accounted for the largest share in 2024 and is expected to grow at a significant CAGR during the forecast period. The segment growth is driven by the increasing demand for inorganic and organic aluminium chemicals due to their weather resistance, chemical compatibility, hardness, and high tensile strength.

Competitive Analysis:

The report offers the appropriate analysis of the key organizations/companies involved within the US aluminum powder market, along with a comparative evaluation primarily based on their product offering, business overviews, geographic presence, enterprise strategies, segment market share, and SWOT analysis. The report also provides an elaborate analysis focusing on the current news and developments of the companies, which includes product development, innovations, joint ventures, partnerships, mergers & acquisitions, strategic alliances, and others. This allows for the evaluation of the overall competition within the market.

List of Key Companies

• Toyal America, Inc.
• AMPAL Inc.
• Kymera International
• VALIMET, Inc.
• NovaCentrix, Inc.
• Others

Recent Developments:

• In December 2025, USMP launched a new aluminium powder manufacturing line at its Ampal Inc. subsidiary in Pennsylvania, set to commence full production, capable of producing both nodular and spherical aluminium powders.

Key Target Audience

• Market Players
• Investors
• End-users
• Government Authorities 
• Consulting and Research Firm
• Venture capitalists
• Value-Added Resellers (VARs)

Market Segment

This study forecasts revenue at the United States, regional, and country levels from 2020 to 2035. Spherical Insights has segmented the US aluminum powder market based on the below-mentioned segments:

US Aluminum Powder Market, By Type

• Aluminum Powder
• Atomized Aluminum Powder

US Aluminum Powder Market, By Application

• Aerospace & Defense
• Industrial
• Electronics & Semiconductors
• Automotive
• Building & Construction
• Others