United States Aerogel Market Size, Share, and COVID-19 Impact Analysis, By Product (Silica, Polymers, Carbon, and Others), By Form (Blanket, Particle, Panel, and Monolith), and United States Aerogel Market Insights, Industry Trend, Forecasts to 2035

United States Aerogel Market Insights Forecasts to 2035

• The US Aerogel Market Size Was Estimated at USD 505.9 Million in 2024
• The Market Size is Expected to Grow at a CAGR of around 14.37% from 2025 to 2035
• The US Aerogel Market Size is Expected to Reach USD 2215.4 Million by 2035

According to a Research Report Published by Spherical Insights & Consulting, the United States Aerogel Market Size is Anticipated to Reach USD 2215.4 Million by 2035, Growing at a CAGR of 14.37% from 2025 to 2035. The expansion of the United States aerogel market is propelled by a combination of environmental, technological, and industrial drivers.

Market Overview

Aerogel is an extremely light and porous solid that is created by substituting gas for a gel's liquid component without causing the structure to collapse. Energy issues as well as carbon footprint concerns are leading to the pulled adoption of aerogel materials, and then its insulation capabilities are driving this into several US companies. Aerogel use to create energy-efficient envelopes which emerged with popularity across the US construction industry, where regulatory, strict environmental regulations abated and complied with have stimulated initiative and effort to adopt aerogel systems more broadly. The US automotive industry is utilizing aerogel materials for electric vehicle battery heat management, because of the incentive toward electric mobility and low-carbon vehicles. The pipeline thermal insulation is one of the most popular applications, significant temperature changes are regularly generated within petroleum subsea installations, made possible through an aerogel framework that allows for overnight improvements on overall protecting conditions in similar critical situational environments. These transferrable solutions are generated from hydrophobicity as well as the diverse tolerances related to elevated temperatures vis-à-vis hyper-thermal intensity.

The U.S. Department of Energy (DOE) has invested heavily in advanced aerogel research and development through its Small Business Innovation Research (SBIR) program. In order to remove financial barriers and enable both new construction and retrofit applications, projects like Amsen Technologies and Optowares have been financed to develop reasonably priced, ambient-pressure-dried aerogel insulation for buildings with high R-values.

Report Coverage

This research report categorizes the market for the United States aerogel market based on various segments and regions and forecasts revenue growth and analyzes trends in each submarket. The report analyses the key growth drivers, opportunities, and challenges influencing the United States aerogel market. Recent market developments and competitive strategies such as expansion, product launch, development, partnership, merger, and acquisition have been included to draw the competitive landscape in the market. The report strategically identifies and profiles the key market players and analyses their core competencies in each sub-segment of the United States aerogel market.

Driving Factors

The growth of the United States aerogel market is boosted because the automotive field is rapidly expanding, and all the research involving new material trends, technologies, research, and development of other products to enhance vehicle optimization and efficiency, which helps create awareness of the new materials and technologies. Aerogel can be utilized to develop and manufacture traditional and electrified vehicles. Aerogel benefits the automobile sector as it minimizes fire threats, assists in heat retention, acts to insulate heating loss, and dampens the enhanced noise of the vehicle's mobility. Even though it lessens the heat engine's dissipation into the passenger cabin, the aerogel acts as a fire barrier or heated wall, separating the engine and the passenger cabin.

Restraining Factors

The United States aerogel market faces obstacles like the pricing of aerogel and the raw materials associated with aerogel production, which restricts aerogel's use for insulation in many applications, and limits the growth of the market.

Market Segmentation

The United States aerogel market share is classified into product and form.

• The silica segment held the largest market share in 2024 and is expected to grow at a remarkable CAGR during the forecast period.

The United States agrogel market is segmented by product into silica, polymers, carbon, and others. Among these, the silica segment held the largest market share in 2024 and is expected to grow at a remarkable CAGR during the forecast period. The segment is driven because it gained more attention, to its effective chemical properties, along with its future and existing applications in many technical fields. Silica aerogels have a high specific surface area, high porosity, low density, low dielectric constant, and excellent thermal insulation (low thermal conductivity).

• The blanket segment held the highest revenue share in 2024 and is expected to grow at a significant CAGR during the forecast period.

Based on the form, the United States aerogel market is segmented into blanket, particle, panel, and monolith. Among these, the blanket segment held the highest revenue share in 2024 and is expected to grow at a significant CAGR during the forecast period. The segmental growth is propelled by its unique combination of properties, which makes aerogel blankets an ideal insulating product for many sectors, including construction, oil & gas, and aerospace, with demanding insulation requirements. With the increased focus on building energy efficiency, the growing demand for energy-efficient insulating solutions is driving innovation and has led to the introduction of aerogel blankets in the building envelope.

Competitive Analysis:

The report offers the appropriate analysis of the key organizations/companies involved within the United States aerogel market, along with a comparative evaluation primarily based on their product offering, business overviews, geographic presence, enterprise strategies, segment market share, and SWOT analysis. The report also provides an elaborate analysis focusing on the current news and developments of the companies, which includes product development, innovations, joint ventures, partnerships, mergers & acquisitions, strategic alliances, and others. This allows for the evaluation of the overall competition within the market.

List of Key Companies

• TUNE
• Aspen Aerogels Inc
• Cabot Corp
• Dow Inc
• Emerson Electric Co
• Aerogel Technologies, LLC
• AeroShield
• SunThru LLC
• Oros Apparel
• Armacell
• Others

Recent Development

• In May 2023, Cabot Corporation Introduced its ENTERA™ EV series ultra-thin thermal barriers (EV5200, EV5400, EV5800) targeted at lithium-ion battery insulation in Evs.

Key Target Audience

• Market Players
• Investors
• End-users
• Government Authorities 
• Consulting and Research Firm
• Venture capitalists
• Value-Added Resellers (VARs)

Market Segment

This study forecasts revenue at the United States, regional, and country levels from 2020 to 2035. Spherical Insights has segmented the United States aerogel market based on the following segments:

United States Aerogel Market, By Product

• Silica
• Polymers
• Carbon
• Others

United States Aerogel Market, By Form

• Blanket
• Particle
• Panel
• Monolith